R&D – Research & Development

Designed & manufactured by KettenWulf

Custom product development at our headquarters in Eslohe-Kückelheim

The close contact between KettenWulf development department and all other departments ensures that the former is always fully aware of all possible application scenarios for chains. There are also good relationships with neighbouring technical colleges and universities, as well as other technical institutes and companies. Special test benches for determining a wide range of chain-specific characteristics (fatigue oscillators, roller test benches, flexure test benches, salt spray tests, material analyses (QA equipment)) expand the possibilities of our R&D department.

We can take advantage of these resources to work on a wide variety of projects with a wide variety of goals!

Product development (system-focused)

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Optimisation & developments

The optimisation of chain technologies for use in customer systems makes operation more efficient, safer and more durable. Specific adaptations and technological advancements reduce downtime, simplify maintenance and significantly extend the service life of the components used.

  • Optimisation of joints (slide bearing technologies, lubrication systems, etc.)
  • Roller and bearing technology
  • Materials
  • Coatings
  • High-temperature applications (roller and joint)
  • Noise at the sprocket (damper, etc.)
  • Assembly tools

In-house technological developments

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Technologies

Our in-house technological developments such as the Sealed Chain System, the DCS Load and the Click-On Mounting System set new standards in the chain industry. These innovations enable more precise material analysis, optimise the durability of our products and significantly simplify the assembly processes. Through our continuous research and state-of-the-art technologies, we develop pioneering solutions that raise the efficiency and reliability of our products to a new level.

  • Click-on technology
  • SCS PO technology
  • Forged bucket elevator chain
  • Easy Connect
  • Assembly tools
  • HE slide bearing (see factsheet – Low Maintenance (Escalator))
  • High-temperature applications (roller and joint)

Development and services

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Servicing & services

KettenWulf offers comprehensive services for the optimisation and analysis of systems: From FEM calculations and DCS measurements to the measurement of chain load pulls and specific system data.

  • Engineering in co-operation with PM/FEM calculations
  • DCS measurements
    • Measurement of chain load pulls
    • Measurement of accelerations and rotation rates
    • Determination of system-specific data and conditions
    • Operations worldwide and across industries
  • Experiments and calculations
    • Salt spray test
    • Dynamic tests
    • Static breaking force tests
       

Patents

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Patents

As a technology leader in many industries, innovation is an important part of our corporate philosophy. For almost a century, we have been one of the most innovative chain and sprocket manufacturers in the world. The experience and high level of expertise demonstrated by our employees make all the difference. The first milestone of a pioneering technology in the field of escalators and moving walkways was the slide bearing technology developed by KettenWulf. The success of this technology was thoroughly proven and was the starting signal for a success story that is unrivalled in this industry. 

This success quickly spread from its first use in the escalator industry to other industries and their chain types, revolutionising chain technology. Further developments and patents were added over the years. For us, patents are of course only the starting point; our innovations give rise to technologies that are often applied in other product areas. They are essential for a successful future.

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